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wmueller@dahlensystems.com

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LYCO Mfg Cooker Cooler

Food Processing OEM

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LYCO Mfg Cooker Cooler

Project Overview

Provide control systems for a food processing OEM. Dahlen Systems, Inc. primary role includes the design and purchase of the control system, programming the control system, plant checkout, start-up and operator training.  

The machines are cooker/coolers that are used for blanching and cooking rice, vegetables or pasta.   The machines are setup to use a recipe system that allows the operator to change set points.  The system monitors temperature and retention times for cooking and cooling; and controls the motors, solenoids, etc. Each piece of equipment controlled by our system had an automatic mode and a manual mode for maintenance and testing.   All of the systems function in full automatic with minimal operator intervention.

Project Costs

Engineering and materials $5K – $125K

Typical Controls

bullet Allen-Bradley SLC 500 processor
bullet 8 analog points
bullet 40 discrete points
bullet Allen-Bradley VFDs
bullet Wonderware InTouch HMI station
bullet 1000 tags
bullet 5 main screens showing a graphical representation of the process
bullet Several pop-up screens for common control of different equipment, i.e. motors.
bullet Serial connection to the SLC 500 controller
bullet Real time and Historical data logging using InTouch logging

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